- You can replace RV awning fabric yourself in a few hours with basic tools and careful planning.
- The old awning can be removed without taking apart the whole awning assembly.
- New fabric stretches tighter, so measure twice before cutting or trimming.
- Recruiting a helper will make the entire process safer and much easier.
If your RV awning is torn or faded, you probably do not need to buy a new one. Replacing the fabric is usually all it takes. The process is easier than most think, though some steps take patience. You have to measure the existing awning, get a new fabric that fits, and swap it out. Most owners with basic tools and a second set of hands can finish the job in a morning. Here is how you can do it safely, with tips that can save you frustration.
How RV Awnings Work
Your RV awning is pretty simple at its core. It hangs from a roller tube, supported by metal arms, and extends with a crank or spring mechanism. The fabric slides into a groove on the tube and the awning rail attached to your RV. Most stock awnings work this way, whether your RV is a motorhome, fifth wheel, or travel trailer.
Awnings Types and Fabric Choices
There are two main types of awnings you will see on RVs:
- Manual pull-down awnings
- Powered awnings (12v motorized)
Most use either vinyl or acrylic fabric. Vinyl is more common because it resists water well. Acrylic dries faster, but water can soak through if it pools. To be honest, most new RVs still use vinyl because it handles dirt and rain better than acrylic. It is also easier to patch up minor holes in vinyl. If you do a lot of all-season camping, the thicker vinyl can hold up better and reduce cold air leaks near the door.
Measuring Your Existing Awning
Before you order replacement fabric, you need to know exactly what size to get. Manufacturers measure awning fabric a bit differently than you might expect. The “size” on the sticker or in your owner’s manual may not match the actual width of your fabric. Instead, measure the distance from the center of one arm to the center of the other. Do not measure just the visible fabric, or you might order something too short.
The most common mistake is ordering fabric based only on the old material’s width. Always measure arm-to-arm and double check against your rig’s manual.
For the extension (how far the awning rolls out), most fabrics are a standard 8 feet. Measure yours to confirm before you buy. Some older or custom models have different projections, so do not skip this step.
Tools and Materials You’ll Need
You may already have everything in your RV’s tool bin. Grab these before you begin:
- Replacement awning fabric (pre-hemmed with cord edges for your model)
- Socket wrench set
- Screwdrivers (Phillips and flat head)
- Step ladder
- Masking tape/painter’s tape
- Permanent marker
- Pliers
- Silicone spray or dry lube
- Gloves (optional, for sharp edges)
- Safety glasses
- A helper (strongly recommended , the awning fabric is heavy and awkward alone)
Remove the Old Awning Fabric
- Roll your awning out all the way. This exposes both bead edges that sit in their grooves.
- Stabilize the awning. Have your helper support the arms. Lock the arms in place if possible.
- Release one end cap on the roller tube. Use your socket wrench and screwdriver as needed. Mark cap location with tape or a marker to help when reassembling.
- Slide the old fabric out of the awning rail and tube grooves. Start nearest the RV and work outward. If it sticks, silicone spray helps.
- Check for sharp screws or burrs inside the rail. Smooth them with a file or cover with tape so your new awning does not rip during install.
Some RV awnings have a spring tension mechanism. Be cautious: If you do, always follow your manufacturer’s directions for safely removing or releasing spring tension before you take the fabric off. This is not always needed, but skipping it can break parts or cause injury.
Do not pull hard or yank old fabric if it is stuck. Sometimes a stray screw or harsh fold is to blame. Go slow and check the track for blockages.
Install the New Awning Fabric
- Lay the new fabric out flat. Find the bead that slides into the RV rail and the bead that goes into the roller tube.
- Start feeding one bead into the awning rail on your RV. Your helper can stand on the ladder and guide the bead while you pull the fabric along.
- Guide the other bead into the roller tube groove. Some fabrics go into both grooves at once, but you can go slowly in steps.
- Adjust the fabric so it is centered. Most have lines or sewn-in markings to help.
- Reattach the end cap and any screws. Double-check your cap position from your tape or marker notes.
- Retract the awning slowly to roll the fabric tight. Watch that the material stays smooth and does not fold or bunch up.
- Test full extension and retraction. This is the time to tweak any alignment before you tighten everything up.
Expect the new awning fabric to feel much tighter than the old one. You want it snug but not overstretched, or seams can rip.
Extra Tips for an Easier Job
- Keep all screws and hardware you remove in a cup or magnetic tray. These bits love to roll away.
- Take phone photos at each removal step. These can save you later if reassembly gets confusing.
- Mark the center and edge locations on the new fabric with masking tape before feeding it in. It helps with straight alignment.
- If the awning rail is really tight, use a scrap of old fabric or a plastic wedge to help guide it.
It is okay if your new awning fabric looks a little wrinkled after install. Sun and rain will help smooth it out. If you see deep creases after a week or two, try rolling the awning out fully for a few warm afternoons.
Cleaning and Preventing Future Damage
Now that you have fresh fabric, you want it to last. One thing I learned is to rinse the awning with a hose often. Dirt and tree sap harden over time and crack even thick vinyl. Always let the awning dry before rolling it up if you can. Trapped water leads to mildew. For stubborn stains, mild soap and a soft brush work best. Avoid using harsh cleaners or anything abrasive since it can strip the awning’s UV coating.
Regular cleaning might be boring, but it triples the life of your awning. Sun, rain, and wind all shorten its lifespan without care.
Trim any nearby branches, and close your awning if wind is above 20 mph. Fabric damage often starts with one careless storm or scrape. If you find a small hole, patch kits for awnings exist and can buy you time until the next replacement.
Troubleshooting Common Issues
| Problem | What Usually Causes It | How to Fix |
|---|---|---|
| Awning will not retract smoothly | Fabric caught in track or misaligned beads | Roll out fully, realign, use silicone spray in tracks |
| Wrinkles do not smooth out | Fabric installed too loosely, old tube is bent | Reinstall with more tension, replace damaged tube |
| Sagging center | Old or stretched fabric, not centered | Double check bead alignment, adjust as needed |
| New tears after install | Screws or burrs in the awning track | Check for sharp objects and fix before re-installing |
When to Call a Pro
I am usually in favor of DIY. That said, there are a few times when I think it is safer or easier to hire a technician. If your awning frame is bent, or if the spring mechanism seems unsafe, pay to have it fixed or replaced. Electrically powered awnings with non-working motors or controls can also get complex fast. In some cases, you save money in the long run by letting a shop handle it. For basic fabric swaps though, most RV owners have great success doing it at home.
Awnings and Insurance
This is a detail many people skip. If your old awning was destroyed by wind or tree branches, check your RV insurance and warranty paperwork. Some insurers pay for damage from named weather events, at least for the first few years. Do not expect to get full price, but a partial reimbursement helps a lot. Save your receipts for the new fabric and any tools you purchased. When calling your insurer, provide as many photos as you can.
Never try to patch or repair a fabric that is close to crumbling. A cheap fix can create a bigger mess later.
Where to Find Quality Replacement Fabric
Online RV supply stores usually have more fabric choices and colors than dealers. Search by your awning’s brand and model number for the best fit. Try to find reviews or photos from other owners before you order. Cheaper overseas fabrics may save money but not last through all seasons. Sometimes I spend a little more for a recognizable brand rather than gamble with the unknown.
Local dealers charge more but you get faster shipping. They may also install for a small fee if you buy through them. A few big box stores stock universal RV awning fabric by the foot, but the quality can really vary. Check for reinforced stitching on the edges and make sure the beads match your track before committing.
What If Your Awning Frame Is Bent?
Some awning fabric gets torn when the metal arms are already out of square. If you try to put new fabric on a bent frame, you risk another tear. Look closely at the arms, especially near the pivots and where they join the roller. If you see daylight through twisted spots or the arms do not sit parallel, replace or repair them first. Most parts are sold in pieces, so you do not always need a full assembly.
I had a friend who spent hours wrestling new fabric onto a frame that was tweaked and ended up frustrated. In the end, straightening the arms made a world of difference. Sometimes the simplest answer is the right one. And it is fine to walk away for a bit if the project gets overwhelming. Your RV will be waiting when you come back refreshed.
Summary Table: RV Awning Fabric Replacement
| Step | What You’ll Do | Notes |
|---|---|---|
| Measure Old Awning | Arm-to-arm width, extension length | Do this before ordering new fabric |
| Order Fabric | Pick correct size, material, color | Double check cord style matches your tracks |
| Remove Old Fabric | Disassemble end cap, slide out old material | Label all parts and keep hardware organized |
| Prep Surfaces | Check for burrs, straighten track | Helps prevent new fabric damage |
| Install New Fabric | Slide into tracks, reattach roller end | Go slowly and keep fabric centered |
| Test Operation | Extend and retract several times | Watch for wrinkles or bunching |
| Clean and Maintain | Wash regularly, inspect for damage | Makes fabric last longer |
Final Thoughts
Replacing RV awning fabric is not as tough as it seems. The job takes time, but each step is manageable. With good prep and patience, you will have a fresh awning that looks and works like new. You do not need to be a pro , just willing to learn and careful as you work. And honestly, even if your first try does not go perfectly, it is a repair you can tweak over time. Sometimes, owning an RV means accepting a learning curve and letting small mistakes slide.